What is Robotic Welding ?
Robot welding is a mechanised programmable robot that automates the welding process by simultaneously handling the item and executing the welding operation. Welding robots are commonly employed in the automobile industry to weld parts and components of interior and exterior car elements that are less difficult. Specific proximities are programmed into the welding robots to assist them perform properly. Furthermore, welding robots are fitted with sensors and controllers, allowing for uniform welding application. The use of welding robots guarantees that welding lines are more productive. This has resulted in fewer severe labour injuries, faster and more accurate order fulfilment, and increased uptime at lower prices. To cut costs, save time, and improve welding quality, the automotive, fabrication, and metal sectors use automated welding technologies. In end-user industries, this technology also increases the efficient use of working space and the supply chain performance.
Types of Robotic Welding:
Resistance Spot Welding
Gas Metal Arc Welding (GMAW)
Gas Tungsten Arc Welding (GTAW)
Thin Gauge Arc Welding
Laser Hybrid Welding
What is Robotic Welding used for?
Robotic systems help employees minimise their workload by collaborating with them to increase efficiency. Furthermore, the use of welding robots eliminates the need for human labour, assuring operational excellence by efficiently and effectively performing repeated operations.
Manual welding has a high price tag. It needs patience, expertise, and focus. It's also hazardous. Manual welding is a strenuous and dangerous task due to flash, fumes, sparks, and heat. You will protect workers and save money by using robotic welding. These systems withstand the dangers and, in many cases, increase output. Insurance and accident-related expenses are also significantly reduced.
Multiple molds are required for manual welding procedures, and they must be replaced out with each manufacturing cycle. Because grippers can grab any part, regardless of size or shape, position it on the assembly, and hold it firmly during the welding process, robots can save time and avoid tool changes.
A robotic welding system can deliver parts at a lower cost by improving quality, consistency, and productivity. Reduced energy use and consumable expenses, as well as decreased workers compensation and insurance costs, can all help save money.
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Robotic Welding: 11.2% CAGR
Projected Revenue: 12.6 billion from 2021 to 2027Conclusion: Robotic welding is the use of automated programmable tools (robots) to fully automate a welding operation by conducting both the weld and the part handling. While many processes, such as gas metal arc welding, are automated, they are not always equal to robot welding because the materials to be welded are occasionally prepared by a human operator. In high-volume applications, such as the automotive sector, robot welding is often utilised for resistance spot welding and arc welding.
Published Date : July-2021